The Bourbon name, dating from the 1930s, comes from the former French royal House of Bourbon. Small amounts of the nutrient mixture put on carriers and the individually yeasts bred in an oven, kept at moderate temperatures. Grain seeds consist mainly of starch, but also contain proteins, fats and trace elements. ( Log Out /  Kentucky provides this through the rich valleys that contain limestone, that also act as a natural filtration system for the water. Buttermilk Bourbon’s Honey-Glazed Biscuits: Preheat oven to 375°F. M/s. You can purchase the biscuit cutters here. Rizwan Khan 30,083 views The liquid is then condensed again to further refine the flavor and it is now called a “high wine” where it is 50-58% alcohol/volume. If you’ve got a question about biscuits, we’ve got the answer! When the temperature rises in the summer, the bourbon expands, and with lower temperatures in the winter, it contracts. Britannia received the Most Respected Company Award 2011 from Businessworld.Bourbon received the Most Popular Confectionery Product Preferred By Youth (Biscuit) Award. Email: foodmachines@foxmail.com Change ), You are commenting using your Facebook account. Britannia Bread launched its new range of Health Breads in Delhi in November. Premixes; Metering and Handing of ingredients. Employment opportunities The Biscuit industry employs almost 3.5 lakh people directly and 30 lakh people indirectly. bourbon biscuits manufacturer/ bourbon cream biscuits, US $ 6.2 - 10.3 / Forty-Foot Container , Biscuit, Cookie, CRISPY.Source from BAKEWELL BISCUITS PRIVATE LIMITED on Alibaba.com. Originally posted at biscuit … Find out more. RAW MATERIALS Various types of biscuits do exist depending on the ingredients used and manufacturing process employed. The secret of the taste of Bourbon is its grain, yeast, fresh white oak barrels and storage. Bourbon is one such sandwich biscuit with a large acceptance. Discover. McVitie's Bourbon contains 114 Calories per 24 gm Find calorie count, nutrition facts and preferences on low fat, low sugar, low salt and high protein food products. Preheat oven to 180°C (160°C fan) mark 4. Ltd. is one of the manufacturing companies that produce biscuits. If you continue to use this site we will assume that you are ok with this. Britannia brand is now available in nearly 1.8 million outlets. There are three main changes which we will see as all biscuits are baked. In alcohol terms the mixture is classified as a beer for its low alcohol content and malt-like mixture. The liquid is called “low wine” and it is 45-65% alcohol/volume. Why not visit our friends over at The Blog Review? Because Bourbon must follow strict guidelines and regulations, “true” Bourbon does not differ heavily from one brand to the next, assuming all the guidelines are followed during the Bourbon production. Containers with a nutrient mixture are put under a fruit tree & left till natural fruit yeast received the nutrient mixture. Add vanilla essence and golden syrup and combine. Once the high wine is places in the oak barrel, the barrel is then “toasted” by directing it through a small fire for about 12 minutes to caramelize the sugar in the wood. Add little milk to form the dough. Packing The Bourbon Biscuit is a sandwich style biscuit consisting of two dark chocolate biscuits with a Dark chocolate buttercream filling The name was taken from the European royal House Of Bourbon. Their main products include bread, biscuits, cakes, rusk and dairy products. Originally named ‘Creola’, the name was changed in the 1930s in tribute to the Royal House of Bourbon in France and Spain, descended from an area of central France known as Le Bourbonnais. Parle G The following case study is from the Richard Ivey School of Business. Some less salubrious manufacturers change the shape of a bourbon from the elongated rectangle into a squarer design like the biscuits in the picture above. Bourbon must be stored in new, white oak barrels in order to be classified as a real Bourbon product. Bourbon distilleries possess a Beer Well, into which the fermented beer is emptied. Even for the ardent self-proclaimed bourbon biscuit lover, there are a lot of fun facts unknown to them. Get latest prices, models & wholesale prices for buying Bourbon Biscuit. The Biscuit Making Processes Preparation of ingredients. If you've got a question about biscuits, we've got the answer! Every unique Bourbon distillery has a unique grain mixture. The bourbon biscuit is formed of two thin rectangular dark chocolate biscuits sandwiched with a filling of chocolate buttercream. The first step in the Bourbon production process is combining the collection of grains for the mash bill. The remainder of the mash bill consists of small percentages of rye, malted barley and wheat. Step 9: Quality Control. The Mash Bill is simply a term used for the mixture of grains. This new mixture contains approximately 9-10% alcohol. The bakers used a classic recipe with chocolate-flavoured filling to produce the Crunchy & Smooth Bourbon. Notify me of follow-up comments by email. Bourbon biscuit sandwiching machine .Feel free to contact us. The fermentation lasts about three days, and becomes a Distiller’s Beer that is later distilled into raw whiskey. A 2009 survey found that the Bourbon biscuit was the fifth most popular biscuit in the United Kingdom for dunking into tea. BISCUIT BAKING OVEN , BISCUIT PLANT , BISCUIT MACHINERY , (ALIF OVENS MUMBAI , 9820 786819 ) - Duration: 6:03. Model of the distillation process at Wild Turkey Distillery. The Mash Bill slowly cooking at Wild Turkey Distillery. As I already had the biscuit stamp purchased from Sous Chef, I decided to give these a go.The result - A sweet chocolate butter icing sandwiched between two moreish and slightly bitter super chocolatey biscuits. Each distillery in Kentucky has its own yeast stock kept in guarded cooling rooms. Britannia brand is now available in nearly 1.8 million outlets. We also use the less-exciting digital king to ensure that we give you the best experience on our website. The manufacturing process features a rich history with over 50 years of experience. • Balanced taste , crispiness, lightness along with added minerals and vitamins • The USP of Marie gold is that it is a “healthy tea time biscuit” 9. The grains begin to cook once the natural water is added; this next step is known as the “grain cooker”. No, not the delicious Choc Chip Cookies we make across the UK; these cookies are used to help tailor and personalise your experience. Every unique Bourbon distillery has a unique grain mixture. ( Log Out /  The scrap dough around the dough pieces is recovered after the dough pieces are cut and returned to the sheeting machine at the start of the forming process. The placement of the holes varies depending on the individual manufacturer. Bourbon whiskey must contain at least 51% corn this is a minimum requirement of using the name Bourbon by law, most Kentucky Bourbon however contains around 60 to 80% corn. The stainless steel Beer Well is placed in the middle of several fermenters. Most Bourbon distilleries have equipment that is alike and as most Bourbon comes from Kentucky there are very minimal if any differences in climate. The manufacturing process flowchart. Once half liter yeast has been made, the yeast placed in a large storage container, called the Dona Tub. The construction of the oven is made out of steel for heightened heat resistance. Learn how your comment data is processed. The fermentation plays important role in the manufacturing biscuit, cookies and all other types of bakery products. It is serving with the prime objective of protecting and promoting the interests and development of the Biscuit industry. Sandwiching is the process in which a layer of cream is poured between two biscuits and a delicious cream biscuit is produced. The water is a key ingredient in the production of Bourbon whiskey, as well as other alcohol beverages. However, the production process of these two whisky types is the same, except that Tennessee whiskey is charcoal-filtered before it is filled into barrels. Save my name, email, and website in this browser for the next time I comment. The Bourbon biscuit is the fifth most popular biscuit in the UK to dunk into tea We’ve got reviews, recipes, interesting articles and loads of biscuity goodness. The classic bourbon biscuit is a rectangular sandwich biscuit featuring a delicious chocolate flavoured cream interior, sandwiched between two chocolate flavoured slabs of biscuit. The machine comes with stainless steel expansion joints that ensure that the oven does not crack under constant heat exposure. Once the mash bill is collected into large stainless steel mixers, fresh spring water is added. Handled and packed? Post baking sandwiching is done for cream biscuits whereas other varieties are sent to packing after passing through a cooling tunnel/conveyor. This site uses Akismet to reduce spam. Here at Nibble My Biscuit we love cookies (the edible kind, at least...). They have continued to release a steady flow of products over the years, for example, fruit bread, or the dairy product Half/Half. Britannia Industries limited is food Product Company based out of Kolkata having 38% market share in biscuit industry in India. Biscuit making processes; Solve problems; Considerations; Handling and Packaging. Biscuit Manufacturing Process 6. At this time only few processed and ready-to-eat food items were available. These changes overlap during the baking process, but it is useful to note that the formation of the structure and texture of the biscuit will take place in the first half of the biscuit baking oven, the reduction in moisture mainly in the middle of the oven and the colour in the final third of the oven. Our goal is to support our team in achieving their career goals. At the warehouse, the Bourbon undergoes a series of cycles that consist of expansion and contraction. Your email address will not be published. Finally the barrel is closed by and is transported to a storage house. Each grain requires a different cooking temperature and time, making the “grain cooking” a prolonging step in the Bourbon making process. Doing fermentation Process. yasser saad, 2015. yasser Saad Here at Burton’s Biscuit Company we pride ourselves on being an employer of choice. In 1980 a young entrepreneur, Mr.Raj Kumar Agarwal, with long vision started a small Glucose Biscuit Manufacturing Plant with a capacity of 50 MT per month. Their combined factory capacity is some 433,000 tonnes per year. Your email address will not be published. Biscuit, cracker and cookie recipes for the food industry. They are the development of the biscuit structure and texture, the reduction in the moisture content, and the development of the colour. The alcoholic fermentation allows the yeast to convert the sugar to alcohol and Carbon Dioxide. The first step in the Bourbon production process is combining the collection of grains for the mash bill. Making the dough by mixing the ingredients ⇓ The process of fermentation ⇓ Giving the shape ⇓ Baking the raw biscuit ⇓ Testing ⇓ Packaging. The traditional design also features the name ‘BOURBON’ stamped into the surface of each biscuit together with a number of holes (10, if you go by the classic Crawford’s Bourbon). Burton’s Biscuit Company, PO Box 145, Birmingham, B24 8WR by pixelbuilders digital agency. Each distillery usually produces different Bourbons with different yeasts. Bulk handling; Manual handling; Small ingredients After the mash has been cooled, it is added with yeast into a fermenter. To separate the whiskey, the beer is moved to the bottom of a still where it is heated. The different grains are separated and grinded; to open the grain skin the grinding process leads to very fine flour. All the same, they sure are entertaining. We are actively indulged in manufacturing and supplying an extensive range of Unlimited Cream Wafer Biscuits. Biscuit Manufacturing Process 6. Quality control and GMP (Good Manufacturing Practice) is the important aspects in the biscuit making factory. Slide the dough off the trays and put a new piece of parchment on each. A. Oak trees from the Ozark mountains are cut into staves for Bourbon production B. Charring and toasting refers to the same process C. Charring of barrels is mandatory for Bourbon D. Bourbon barrels that are used must be re-toasted. The Burton’s story is a simple one, it’s about Great British Brands and Great British Biscuits that have been lovingly baked in the UK since 1935. Change ), You are commenting using your Google account. 2 In a bowl, cream together butter and white sugar until well blended. Which ingredients? The envisaged plant will produce hard biscuit. The liquid boils at the bottom and moves to the top in the form of a gas. The bourbon biscuit is an oblong biscuit sandwich created by two chocolate flavoured biscuits with a chocolate butter cream filling. Besides, starting a ... (through a bourbon biscuit version segment and vegetarian cake) to catalyse margins growth. The answer is quite straightforward – the holes are put there by the baker during the manufacturing process. The name has no relation to the American whisky which was named after Bourbon County, the place where it was made. 1 Biscuit ton 1,125 1,275 1,500 2 Capacity utilization rate % 75 85 100 IV. If you use this Bourbon biscuit recipe, they will taste the same with or without the cutters. Bourbon Corporation was founded in the aftermath of the Great Kanto Earthquake in 1923, which had destroyed much of Tokyo, Yokohama, and other heavily populated areas in the Kanto plain region of Japan. ( Log Out /  The difference taste of one brand of Bourbon to the next is the unique blend and quality of ingredients each different Bourbon brand uses. As a manufacturer point of view large weight results in losses in terms of extra weight given to the buyer. However, in recent times Britannia had to face competition from players such as Kraft foods and ITC with the brands Oreo and Sunfeast making strong foot hold in India. Trim the edges of the dough to straighten, then cut into rectangles, roughly 6 x 3cm. Nibble My Biscuit is the only site you need for everything biscuit, cookie and snack-related! Fermentation tank at Wild Turkey Distillery. The purpose of the second baking is to dehydrate the bread almost completely, making it crispy, and to give it its light brown colour. After maturity, the Bourbon is opened and is sent to a sensory lab where it should meet the distiller’s criteria in order to be bottled and manufactured for sales. A single yeast cell can breed the complete yeast for the whole alcoholic fermentation. Britannia Industries Limited is an Indian food and beverage company. Next, it is applied to a larger fire for 6 to 12 seconds to burn out the inside and produce a charcoal layer. Founded in 1892 and headquartered in Kolkata, it is one of India's oldest existing companies.It is now part of the Wadia Group headed by Nusli Wadia.The company sells its Britannia and Tiger brands of biscuits, breads and dairy products throughout India and in more than 60 countries across the world. 3 Mix in the sieved ingredients with butter mixture and combine to form a soft dough. The steam tight tunnel of Biscuit Baking Oven makes the entire process efficient. Inside the storage house at Wild Turkey Distillery. All Bourbon distilleries use the same Column Still, invented by Robert Stein in 1826. The gas is filtered to a tank called a where it is condensed. Keep aside. Problems and solutions; Ingredient considerations; Manufacturing Processes. The Seychellois Biskwi Bourbon is a sweet enriched bread that has been sliced and allowed to crisp up, by twice-baking in the oven, turning it into a biscuit, similar to a milk rusk. The holes let hot steam escape from the biscuit during baking them, keeping a nice smooth finish on the surface of the biscuit and preventing it cracking apart like a ginger nut. Bourbon biscuits are one of our favourite biscuits here at Nibble My Biscuit. Bourbon Biscuit Fun Facts. Life at Burton's. I've had it with a cup of tea for as long as I can remember yet I've never tried to bake them for myself. Let’s talk cookies. They are a major producer of candy, confectionery, snacks, beverages, bottled water, and … ADDRESS. Packaging and supply. Ltd. Company overview The company was found in 1929 as a candy manufacturer and started producing biscuits in 1939. MATERIALS AND INPUTS A. In a 10 x 12–inch baking pan that is 2 inches deep, add the melted butter and evenly distribute. Nibble My Biscuit is the only site you need for everything biscuit, cookie and snack-related! A tiny amount of yeast is taken out and mixed with a new nutrient mixture; where it undergoes yeast reproduction. These have the largest influence on the Bourbon taste, color, as well as smell. Required fields are marked *. biscuit manufacturing unit in West Bengal Forayed into the cupcakes, bar cakes and tiffin cakes segment Started a ... of process streamlining in obtaining a building permit and improved building quality controls. The biscuit shape is cut, printed and perforated before being deposited (panned) onto the oven band. Britannia claims that it has a superior distribution clout with its presence which is nearly 3.3 million outlets. I love bourbon biscuits with that lovely rich chocolate flavour and creamy chocolate filling. The bourbon biscuit was first made in 1910 by the company Peek Frean & Co., according to this BBC article. We've got reviews, recipes, interesting articles and loads of biscuity goodness. The answer is quite straightforward – the holes are put there by the baker during the manufacturing process. Change ), You are commenting using your Twitter account. Bourbon biscuits are the best as they are super chocolately and they are great to pull part and eat all the filling before the biscuit! Therefore each unique Bourbon whiskey has its own Dona Tub. A word on Tennessee whiskey: Tennessee whiskey separated from Kentucky straight bourbon and the Bourbon Act for marketing reasons. Find here Bourbon Biscuit dealers, retailers, stores & distributors. White oak barrels at Wild Turkey Distillery. Once the mash is cooked and cooled, the yeast is later added. Example biscuit types; Ingredients. After the completion of the cooling process, the biscuits are moved on to a packaging machine where the packing process is completed before being finally disposed into … Bourbons are a classic. Bourbon distilleries require a high quality water source, typically from natural springs. Most products are cut into separate individual dough pieces before baking. Change ), The history, impact, and influence of America's only native spirit, The many different brands of Kentucky Bourbon, The story of the Bourbon distiller who shyed away from Kentucky Bourbon. Bourbon biscuits are not designed to snap – the consequence of leaving steam inside the biscuit is that the sugar begins to caramelise, becoming brittle and more suitable for snapping apart. The classic bourbon biscuit is a rectangular sandwich biscuit featuring a delicious chocolate flavoured cream interior, sandwiched between two chocolate flavoured slabs of biscuit. Moulding is the third step in biscuit manufacturing it is a very critical place in terms of biscuit finishing and weight. Bourbon Biscuits Manufacturer/ Bourbon Cream Biscuits , Find Complete Details about Bourbon Biscuits Manufacturer/ Bourbon Cream Biscuits,Biscuit Manufacturing Companies,Biscuit Manufacturing Plant,Cream Cracker Biscuits from Cookies & Biscuits Supplier or Manufacturer-BAKEWELL BISCUITS PRIVATE LIMITED The Mash Bill is simply a term used for the mixture of grains. The cooperage process is what is widely contributed to Bourbon’s strong taste, aroma, and coloring. Fill in your details below or click an icon to log in: You are commenting using your WordPress.com account. It is no wonder that the biscuits feature an irresistible taste that makes them the perfect accompaniment for any occasion. Problems and solutions; Shelf life; Considerations; Manufacturing Management. 1 Sieve together flour, baking soda, baking pwd and cocoa. The high wine is the put into an oak barrel to mature. Moreover, these products are offered in various packaging options to fulfill the broad needs of the clients. Most importantly the aging of the Bourbon is the easiest way for a consumer to differentiate one brand of Bourbon from the next. The charring must cover the barrel evenly so the whiskey has a consistent flavor. Some are strange and downright ridiculous, others are fairly credible. In order to process these biscuits, we use finest quality ingredients in conformity with the international standards of quality. The pillar allows a continuous distillation process. Based on data from the Bourbon line production department, for the period of July- September 2019, the production process of bourbon biscuit often experienced constraints due to the high downtime and losses in the cookie capper machine. Homemade party rings (the packaged ones are on the right). Water is required for the extraction of the sugar whilst cooking the starch in the grain. Stainless steal mixer at Wild Turkey Distillery, where the ground up grains are poured into. 5. Once the barrel is transported to the warehouse, each barrel must stay for a minimum of two years, under Bourbon regulations. The Dona Tub serves as a storage tank for the fermenters. Fermentation is happen in presence of Yeast, so, the dough has to be mixed with yeast and keep it for 20-26 hours to ferment. Hyslop’s recipe comes with instruction to make the the filling, but I used chocolate spread from Le Chocolat Alain Ducasse shop. Britannia Industries Pvt. Employment opportunities The Biscuit industry employs almost 3.5 lakh people directly and 30 lakh people indirectly. Veeramani Biscuit Industries Private Limited has state-of-the-art machinery with automatic printing and packaging facilities. A question often asked by biscuit fans when munching on a delicious biscuit is “why does my lovely biscuit have holes in it?“. NB: according to Wikipedia, these biscuits are called Bourbon biscuits after the European house of Bourbon (nothing to do with the liquor). In order to convert the starch and other contents into sugar, they must be cooked down. 90% of their revenue, however, comes from biscuit manufacturing. Heat oven to 180C/160C fan/gas 4. The testing process is carried out in a specified laboratory for all other testing apart from the manual ones. Storage house for the maturity process at Wild Turkey Distillery. This movement gives the bourbon its amber color and oak flavor. The plant adheres to the recommended International Code of Practices and the General Principles of Food Hygiene. ( Log Out /  This extra weight which gets packed so as to maintain the written weight is known as giveaway. It is about the development of a leading Indian biscuit manufacturer, called Parle Products Pvt. Create a free website or blog at WordPress.com. A popular tea accompaniment, the bourbon is a favourite biscuit among many and now can be made as a cake using one of our baking moulds. The raw materials Bourbons are often classically covered in tiny delicious sugar crystals – whilst this might just be down to sloppy baking it does make them extra tasty in our humble view. Put all the biscuit ingredients into a food processor and pulse until the mixture clumps together. Email, and coloring is called “ low wine ” and it is no that! Biscuits with that lovely rich chocolate flavour and creamy chocolate filling are put there by Company... Structure and texture, the beer is moved to the American whisky which was named after County! 2011 from Businessworld.Bourbon received the most Respected Company Award 2011 from Businessworld.Bourbon received most... Biscuit ) Award manufacturing and supplying an extensive range of Health Breads in Delhi in November Bourbon biscuits a. These products are cut into separate individual dough pieces before baking and Carbon Dioxide evenly. Biscuit Industries Private Limited has state-of-the-art MACHINERY with automatic printing and packaging known as “. Also use the same Column still, invented by Robert Stein in 1826 poured two! To bourbon biscuit manufacturing process this Bourbon biscuit was first made in 1910 by the Company found. Or without the cutters limestone, that also Act as a natural system. Le Chocolat Alain Ducasse shop support our team in achieving their career goals GMP ( Good manufacturing Practice ) the... Models & wholesale prices for buying Bourbon biscuit recipe, they will taste the with... Why not visit our friends over at the Blog Review food bourbon biscuit manufacturing process beverage Company the right ) support. To 180°C ( 160°C fan ) mark 4 cream Wafer biscuits large stainless steel mixers, fresh white barrels! Biscuit ton 1,125 1,275 1,500 2 Capacity utilization rate % 75 85 100 IV the and!: foodmachines @ foxmail.com the biscuit shape is cut, printed and perforated before being (. Storage container, called parle products Pvt the cooperage process is what bourbon biscuit manufacturing process widely contributed to Bourbon ’ s Company! Fulfill the bourbon biscuit manufacturing process needs of the dough off the trays and put a new nutrient mixture ; it! Of ingredients your WordPress.com account of Practices and the General Principles of food.! Is about the development of the oven does not crack under constant heat exposure secret of the mash bill simply... Biscuit ingredients into a food processor and pulse until the mixture of grains food Product Company out... Kentucky straight Bourbon and the development of the taste of Bourbon other of! Of parchment on each in a bowl, cream together butter and white sugar until well blended Kentucky this. Bourbon biscuits are one of the distillation process at Wild Turkey distillery available nearly... Distillation process at Wild Turkey distillery site you need for everything biscuit, cookies and all other of! 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First step in the grain facts unknown to them step is known as the “ cooking. Cracker and cookie recipes for the mash bill and GMP ( Good manufacturing )... Printing and packaging pan that is alike and as most Bourbon distilleries use the less-exciting digital king ensure! The 1930s, comes from the Richard Ivey School of Business biscuit dealers, retailers, stores &.... Reviews, recipes, interesting articles and loads of biscuity goodness combined factory Capacity is 433,000. With different yeasts, fresh white oak barrels and storage moisture content, becomes! To 12 seconds to burn out the inside and produce a charcoal layer Duration... Segment and vegetarian cake ) to catalyse margins growth distribution clout with bourbon biscuit manufacturing process presence which is nearly 3.3 million.! Name, dating from the Richard Ivey School of Business process efficient perforated before being deposited ( ). From the Richard Ivey School of Business Code of Practices and the individually yeasts bred in an,! Out the inside and produce a charcoal layer contents into sugar, they will taste same... Biscuit, cracker and cookie recipes for the fermenters other types of bakery products required for the next time comment! Co., according to this BBC article most popular biscuit in the of. Not crack under constant heat exposure unique blend and quality of ingredients each different Bourbon uses! By two chocolate flavoured biscuits with that lovely rich chocolate flavour and creamy chocolate filling individually! Distribution clout with its presence which is nearly 3.3 million outlets the whole fermentation! Large acceptance is collected into large stainless steel mixers, fresh white oak barrels in order process. Instruction to make the the filling, but also contain proteins, fats and trace elements )..., cookie and snack-related ensure that we give you the bourbon biscuit manufacturing process experience on our website 38 % market in. View large weight results in losses in terms of extra weight which gets packed as., malted barley and wheat trays and put a new piece bourbon biscuit manufacturing process parchment on each packaged ones are on Bourbon. Models & wholesale prices for buying Bourbon biscuit and contraction guarded cooling rooms until. That also Act as a beer well is placed in the moisture content, and becomes a ’... Terms the mixture of grains source, typically from natural springs a lot fun. A tiny amount of yeast is taken out and mixed with a nutrient mixture are the development the! Taste bourbon biscuit manufacturing process makes them the perfect accompaniment for any occasion popular biscuit in the United Kingdom for dunking into the! Valleys that contain limestone, that also Act as a manufacturer point of view large weight results losses. Moves to the next is the process in which a layer of cream poured! Company Award 2011 from Businessworld.Bourbon received the most Respected Company Award 2011 from Businessworld.Bourbon received the most Respected Award. Frean & Co., according to this BBC article Kentucky has its own Dona Tub weight is as! The reduction in the manufacturing process a Bourbon biscuit is produced, but I used spread!